A Good Year!

I can’t remember if I’ve already told you that Steve managed to break his plane?  Apparently it was quite old, having previously belonged to his dad, and had probably never been used quite as vigorously!  He did attempt to fix it but the bearings were completely shot so unfortunately it had to be retired and replaced.  We spent a bit of time weighing up whether it would make sense to buy a battery operated replacement or a low wattage electric one that, hopefully, our little generator could run.  After a trip to Brico Depot, we discovered that the battery operated one plus battery was going to cost well over a hundred euros but we could get an electric one for as cheap as 20 euros – the only issue with this was whether or not our generator was going to be man enough.  We then had a look at the generators in-store and there was one for 236 euros – which could run all Steve’s power tools.  So decision made, we would buy the cheap electric one and if the generator couldn’t cope we would buy him a big brother!  Of course our next purchase was the bigger generator!!  We spent some time discussing how we would get it from the store to the property: home delivery – exorbitant cost; hire a car for a day (my favoured option) – not particularly cheap; bus – cheap, but would they allow a generator on the bus? And then Steve’s brainwave idea – he would cycle with his trailer!  Brico Depot is about 15 kilometres away and Steve’s bike has a range of about 30 kilometres so it would be touch and go – especially coming back with a heavy trailer.  So we got the bike trailer back to the boat and waited for a “not too windy day”! As it was, in the end, he didn’t cycle for it – he decided that he would go for the bus option on his own (that would save me the embarrassment of being refused entry onto the bus, if that should happen!)  He got up and caught the 7.30 bus, made his purchase and was on his way back to the bus-stop before I’d even got out of bed!!  Having seen people transport large suitcases on the buses before we thought there wouldn’t really be a problem and they tend to have externally accessed storage areas on these modern buses don’t they?  Well, not the one Steve caught!  The very nice driver allowed him to get on in the middle of bus and even jumped down from his seat to scoop up Steve’s other bag!  He arrived back at the boat at 10.30 – thank goodness I had got up by then!!  Phase two of the plan was the next day.  He loaded the generator into his bike trailer (a perfect fit, like it had been made for it!) and we trundled to the property via the petrol station, he wanted to fill it first rather than have to make a separate journey with his fuel cans.  I found it relatively easy to keep with him this time, perhaps I should always insist that he pulls a heavy load!!

Not content with only purchasing the generator, Steve also bought the first construction materials of our build so far – a tub of nails (build cost to date – 30 euros) – they have been useful to mimic the original construction of the windows but he definitely prefers making and using wooden pegs!  He also bought us our Boite Aux Lettres (post box) and has fitted it on the tree stump near the shed door – it may not stay there permanently but it is a good place for now!  I transported that on the back of my bike and we were passed by a cycle club group, who, I think, may have slightly taken the mickey out of me – I’m sure I heard the word ‘courier’ (mail) as they hurtled past!

Now that Steve had made the replacement window frame, we thought we should go ahead and fit it.  We made sure that the surrounding cob and stones were sound and mixed up a batch of ‘almost’ cob.  (We don’t have any straw yet!)  We used a board and Steve used a shovel to mix it, wetted down the existing surfaces and Steve started smothering them with ‘cob’.  We then placed the window in and he did some fancy finishing – I think it looks brilliant and just like the original – well, apart from there’s no woodworm, metal braces or chicken wire!

DSC03317
The First Of Several!

As Steve has taken a bit of time off from his roof, I have managed to negotiate a few jobs out of him that will assist me as I am preparing for cob!!  I have been doing crack investigations, crack enlargements and poking odd bits of stick into odd holes and removing what I find!  When we first bought the property I was scared of even touching the walls because I was afraid they would fall down.  Now, after having removed several square metres of the stuff I know just how strong it can be so I no longer fear it!  At the end of the garage there is a small storeroom which we were going to block off and knock through into what will become our kitchen.  However, as we now think the kitchen will be big enough without it, we have decided that it will make a good bicycle shed, so instead of just removing the old frame and cobbing, I got Steve to make a replacement frame – now he just has to make a door!  I have asked him not to over-engineer this one as I have to be able to open it!

Steve has now also made the frame for the window in the new extension.  He has done this in the same style as the original window and we have placed it (with some oddly positioned props) in position as, bizarrely, Brico Depot do not sell ‘sky hooks’!  These odd pieces of timber are likely to remain in position and be built into the wall – similar construction to the small window. We managed one of our ‘laugh out loud’ moments, when Steve realised that the window would be at a perfect height to frighten the neighbours with his tendency to walk around without a stitch on!!

As he seemed to be in the mood for window frames I thought I would get him to make the replacement timbers for the small window on the wood side.  We do like looking through this window from the road as you look into the darkness and this then gives the impression that it is not actually a window rather a cinema screen – although the picture doesn’t change much and is much more akin to the BBC test-card (albeit a pretty one).  If you don’t know what that is, better ask your parents, or maybe even your grandparents!!  I got the job of removing the old frame so that Steve could copy it.  Apparently it must have just been a bit of wood the original builders had lying about as it looks very much like it started life as a child’s yoke with beautiful round ends!  Steve did a really good job of replicating it and spent the best part of two days on it – he did say that if he had just used square (well, squarish) wood he could have done it in about ten minutes!  Again he got to have his twig inserts (two this time as that is what had been there originally)!

I have also spent some time gardening! Well, not really gardening in the true sense but we decided to clear the bushes at the end of the garage to reveal the stonework from the roadside, as it is probably the prettiest part of the building!  This also involved some tree-surgery so Steve accommodated.  However, our gardening styles differ greatly – I thought we would remove some of the bushes and tidy up the remainder whereas Steve said “no, let’s really clear it out”.  We managed to remove the tree branches without affecting the telephone line they were resting on (well, we think we did!)  I removed the old compost bin, the roots of the bushes and shovelled load after load of leaf mulch – it looks so much better!

DSC03308
South End Of Property

We decided that it was also time to straighten up the doorway between the extension and the two-storey building.  This was also one of my jobs (hold on a minute, reading through this it seems like Steve has piddled about with a few bits of wood and I’ve been working my backside off, yes, I know that does make a change!)  I used the cement block saw – big, gnarly teeth and about three foot long!  Steve did suggest that perhaps he should have bought me a left-handed saw, along with the left-handed screwdriver he’d promised me but had to admit that you can actually only get them in the same shop as the sky hooks he couldn’t find.  It is amazing how much bigger the doorway now looks, considering I only really took out another 10 inches at the base, and it looks pretty straight – which it can’t really be as I can’t cut anything straight!

I spent a good couple of hours brushing off the old wooden beams that had been set either side of the fireplace – we think they may have been part of the set up for cooking.  We have decided to put them back in place in our attempt to retain as much originality as possible.  This took a little bit of manoeuvring but with the aid of the step ladder and our new and improved muscles it didn’t take too long at all.  Making them level has now shown us how un-level the property is and Steve will definitely have to make our bed unless we take the lee-cloths from the boat to stop us rolling out!

It has been a year now since our offer was accepted, things certainly look different (including us – we’ve both lost a bit of weight, I could afford to, but Steve is starting to look a little scrawny – a 6′ 5″ stick insect and not the brawny beef-cake I married!!). That is not unsurprising as we often work for about six hours a day including the trek there and back.  Having re-watched one of my favourite programmes (for the umpteenth time  – Somewhere At Sea with Timothy and Shane Spall, we noticed the Land’s End to John O’Groats sign.  Thinking that we have cycled a little bit over the last year, we wondered how we compared.  Apparently the recognised cycle route is 1407 kilometres.  So since last September we have cycled the equivalent of Land’s End to John O’Groats and back again – no wonder my shorts are falling down!  And I can finally get out all those clothes I had hidden away with the hopes that one day I would get back into them – the funniest thing was one sweatshirt that had been too small is now too big!!!

 

Measure Twice, Cut Once Then Repeat

Steve was happy again – back to working with wood!  He had the frame to make for the woodland side – the rear of the property but quite probably going to be our front door!  I was, supposedly, happy playing stone puzzles but had to encourage Steve to provide a little bit of assistance to me by making the replacement uprights for the existing front door (that will become a window).  Luckily the lintel is in good enough condition that we can keep it but both uprights are rotten.  We managed to remove both (well, Steve did as I declined to remove the peg in the second side!) and discovered that the mortise and tenon joints weren’t chiselled square but drilled with an auger at both ends of the slot and sawn between the two – Interesting fact!!    Whilst I had his attention I encouraged him to help with some of the large stone placing (I may be getting stronger but I’m still not quite as strong as him) and eventually I discovered that I quite enjoyed doing it.  One particular day went exceptionally well – I managed to fit six stones in about an hour – instead of my more usual one stone in six hours!!  Well, that is a slight exaggeration but, as an example, Steve went wandering all the way to the bottom of the paddock to fetch some wood and by the time he returned I still hadn’t placed a single stone – I had spent the whole time walking between my two stone piles, looking at stones and occasionally trying to fit one in!  When I admitted my lack of progress Steve said I had been doing something even if it was only looking at stones – it wasn’t like I was sitting or standing around watching him!!  The plinth is now finished (taken two and a half weeks!) and has been covered to try and help it dry slowly – too quick and the mortar just cracks!

Steve had also been doing a lot of homework – trying to find out the exact dimensions of French door frames.  He eventually managed to find a website which gave all the measurements he needed and so he could start creating that part of the frame.  However, for some unknown reason, he got himself into a little bit of a pickle!  The height of the door frame is 217 cm and he wanted to add 20 mm for distortion and tweakability!  So, in his mind, he needed the uprights to be 237 cm.  No problem (?!)  I’m not sure of the width but again he added his 20 mm and we laid the frame out on the ground and everything looked good. The time had come to cut the mortise and tenon joints.  He grabbed his tape measure and asked me to confirm his measuring.  He measured one of the uprights and marked where the joint would go and then on to the other.  However this time there appeared to be a discrepancy – so he measured the height from the bottom of the upright to the joint on both and then measured from the top down to the joint.  “There’s something not quite right here”, he said.  And to this day we cannot for the life of us figure out how he did it but he had cut one of his uprights to the correct height of 219 cm and the other to his ‘thought’ 237 cm. He says it is probably because he was trying to work in centimetres and they are not a real measurement (by the way he has now reverted to inches!!)  He then had to fit some beams to either side of the frame – one going into the house wall and the other resting on the stone pillar in the garage.  All sorted!  Next he had to make the frame for the apex – that again caused him a few headaches as he wasn’t very good at getting his angles quite right – but fortunately any mis-cuts weren’t catastrophic as he was still able to use the same piece of wood!  And once again it was erection time!

This slideshow requires JavaScript.

He had planned this erection to the nth degree and it worked!

When we had removed the old lean-tos we had discovered that there was an original window that had been filled in so after I had finished my plinth making I allowed myself the time to remove the infill.  Unfortunately it was only a small window and it was mainly full of dust and dirt – smelt a bit ratty too, so didn’t take very long to remove at all.  The small rounded branch lintels are completely rotten and will need replacing.  Even though it is not shown on the planning application as it was original we are going to keep it!

As it appears we will soon (well, soonish) be ready to start cob-making we have been keeping an eye out for straw.  After unsuccessful shopping forays, I had to admit that I would have to approach a local farmer when we saw one.  This shouldn’t be too difficult as we cycle past a farm twice a day!  One day a tractor appeared in the wheat field next to us and I thought my time had come.  However, he was spraying so I decided I wouldn’t venture too close!  This then led to at least a week of not spotting a single farmer anywhere.  Then one afternoon we heard an approaching tractor and my heart sank!  This was the moment!  By the time I had made it to the road the tractor was nowhere in sight, although we could still hear it – so no get-out there!  Steve was heading down to the paddock with his chainsaw and I headed towards the sounds of the tractor in a bid to accost a farmer!  There was I, clad in overalls standing at the side of the road.  The farmer was turning his hay and he acknowledged my wave and continued turning.  Fortunately it was a very small field so I only had to stand (feeling a bit of an idiot) waiting for a short time before he exited the field.  Being the nice man that he is, he jumped down from his tractor and I went into my ‘spiel’ of how we are renovating the house over there and need some straw and did he know where we could buy some?  I obviously did this quite well as he responded rather too quickly for me!  However, I managed to convey that I could understand if he spoke a little slower and we continued our conversation.  He said that the wheat field next to us was his as well and that if we only wanted one or two bales he would sell them to us but if we needed more than that he couldn’t help as he needs it himself.  He said that the field should be ready to cut at the beginning of August and he could leave a bale or two behind and then move them for us as it would only take him five minutes to move them and us just a little bit longer! (We are talking about the large round bales – Steve had thought that we might have been able to attach one to the back of his bike but did worry that it might run him over!)  So success, we have our straw on order and it is coming from closer than the oak for the frame!  Almost no food miles!!!

We have had a couple of days off this week as we wanted to listen to the Cricket World Cup – England semi-final against Australia and then the final against New Zealand.  Both fantastic games and wow, what an exciting finish to the final – but it does seem a little unfair for New Zealand to have lost the way they did!  We had noticed a sign for a Vide Greniers (car boot sale) at Plourhan (en route to the property) and then when checking online we discovered there was also one at Etables Sur Mer on the same day – Sunday (cricket final day).  We decided that we could go to both – Plourhan first then to Etables and back to the boat (that way round the hills are nicer!!) in time to sit down and listen to TMS (Test Match Special).  For some reason I managed to have a slight lie-in on Sunday morning (1/4 to 8) which put us slightly behind schedule and as I was desperate to hear the start of the cricket (the start of the semi-final had been very exciting) I was worried we wouldn’t make it.  However, I needn’t have worried – you will not believe it but we finally managed to find a scythe at Plourhan!!  This meant that we no longer had any real need to go to Etables.  I had assumed we would take it straight to the property but for some reason Steve had thought we would go back to the boat – he then admitted that my idea was the better as we were almost halfway there anyway!  So he got out his bungees, found a bit of foam and strapped the scythe to his bike – he just couldn’t make any tight turns!

DSC03124
Grim Reaper Goes Eco

With this additional distance we just about made it back to St Quay at 11.30 – Steve suggested I put the cricket on (we listen through my phone) whilst we sorted the bikes out.  Imagine my surprise (and delight) to see ‘match delayed – play to start at 10.45 BST’.  Perfect!

The fourth of July was my birthday!  Steve offered to take me out for the day and out for a meal but I really wanted to continue with the plinth!  So I spent my 51st birthday mixing muck and playing with stones!  I almost got an exciting present – another chainsaw.  The on/off switch had started playing up on Steve’s and he thought we might have to take it back and, on past experience, that involves a long wait for it to go to the supplier, get fixed or replaced and then returned.  However, after a little online searching he discovered it was a common problem and easily fixable – so I didn’t get my present!!

Steve has moved on to making the ridge beam to span the new extension.  This time he is using cherry – excellent, it seems a bit lighter than the oak!  I’m sure though he is still going to over-engineer it so it might turn out to be just as heavy!  He had a wander through the trees looking for the right one and returned to ask me to take a walk in the woods.  I thought this was to discuss which tree to use but he had a completely different thought in his mind.  He had come across an area that he thought would be ideal for chickens and wanted my opinion.  As we approached the area we startled a deer who had been dozing in the drainage ditch and he took off across the field!  I think the chicken area has been decided but Steve now has thoughts that perhaps he needs a gun for deer-hunting as we have yet to spot a rabbit.  I have said no!

After some measuring, some spirit-levelling and some ‘what looks right’ we have now managed to place the ridge.  Steve had to dig out a bit of cob but as the ridge will go very near to the large crack in the house wall it was an easy job.  Once again, no dramas and apart from a bit of a sore shoulder for Steve (from hefting the wood up) no issues at all!!

Oh and by the way we have now passed 2000 km on the bikes (sorry, no photo this time!!) and they are still going strong, even with the mistreatment they get – being left out in all weather in a seaside environment!!

What! No Crane?!!

Well, I can honestly say we have been working hard.  The weather has been kind to us – well apart from yesterday and today! Yesterday the weather was ideal for the job we were doing (overcast and cool) so that was good but then the heavens opened on us on the way back to the boat and today it has been raining on and off, which has prevented us leaving the marina – we don’t want to arrive soaking wet but getting back in the rain is fine!!  At least the enforced day off has meant I have managed to catch up on my washing and given me a chance to update you!

We managed to bring up another of Steve’s beams (2.5m) from the paddock on our trusty tractor but decided, due to the weight, that there was no way that we could use the bike trailer for the 4 metre long one.  This took a bit of thinking about – he decided that if we went to Super U and bought another tipper truck he could use the wheel sections and fashion a ‘contraption’ suitable for the job.  This was, of course, on the understanding that they were still selling them there!  Unfortunately they weren’t, so a slight change of plans was called for.  Steve decided that if he bought me a shiny new wheelbarrow (which would always come in handy) he could purloin my truck! It was a good job I didn’t go with him to Point Vert (the local garden centre) as he had to carry the wheelbarrow upside down on top of his trailer and I would have found it difficult to ride behind him without giggling uncontrollably!

While Steve was off ‘shopping’ I was busy sifting dirt.  We had looked for a sieve in the DIY store but could only find sand ones and they were far too fine a mesh – so once again Steve’s ingenuity came to the fore.  He had acquired (from a skip at Beaucette I believe) a large crab net – the holes looked to be a good size so that is what I used.  It took a good few days (especially as I was called upon to help Steve with his wood) but at the end of it I had a pile of largish stones/rocks and two garden bags and an old drawer full of small stones/dirt which now needed washing!  This meant yet another present for me – a plastic colander – Curver brand – only the best for me!!  The table out of the caravan came in handy too!

Anyway that’s enough about my menial tasks and over to the far more important (i.e. Stevie’s) jobs.  He spent a few minutes dismantling my truck and adding a small platform to one end and we set off down to the paddock for the large beam.  We thought we had enough securing straps but once the beam was successfully mounted on the trailer and we set off we discovered that we really needed the ratchet straps which Steve had managed to leave in the shed (caravan).  I waited patiently in the paddock, admiring the wild flowers and babbling stream and he trudged back for them – well it was his fault he didn’t bring them in the first place!  With the ratchet straps attached the next obstacle was manoeuvring the 185kg (29 stone in real money) load.  (He calculated the weight later as he was curious!!)  The flattish paddock wasn’t too difficult other than the 3ft high grass Steve had to pull it through (I was pushing again and available for load support during turning operations).  The troll bridge was next – it only took two attempts to line the back wheels up so they wouldn’t fall through the gaps and then that lovely little slope with an inconveniently positioned small tree which just happened to be exactly where the rear wheels needed to be.  This did halt progress for a few minutes whilst we swapped positions – I got to pull as Steve pushed it over the tree!  Once we were past that and at the top of the incline we took a breather, then without further ado Steve strode off at a much better pace, I could keep up and was even able to push!  With just a couple of rest stops, it wasn’t long until we emerged from the trees triumphantly!  Mark 3 trailer was proved a success!!

Building was starting to feel a bit real now as all the timber needed for the first frame was in touching distance of its final resting place!

The construction of the frame is going to be a ‘simple’ two uprights with mortise and tenon joints to the supporting beam which spans from the garage into the wall on the gable end of the two storey part.  This was Steve’s first attempt at mortise and tenon joints since woodwork class in 1979!! He didn’t like wood then and still says “I don’t like wood”.  After discovering that his circular saw was too power-hungry for the acquired generator, his only option was to use the chainsaw, therefore doing all the joints by eye.  Other than a few slight overruns the chainsaw worked well, even being operated as a plunge saw (thanks Mac, he didn’t even know what one was!)  For once Steve was the one suffering with the heat – I have never seen sweat pouring from him like it did that day!!

Time came for the first trial fit.  A sledge hammer and much timber adjustment were required.  Lessons were learned for the second joint – more clearance necessary, wood doesn’t operate the same way as metal!  Whilst undertaking the trial fit the beam decided to start its creation of shakes – although I believe the real cause of the crack was the very tight joint and use of sledgehammer – however the beam, although cracked was still serviceable!  It took a couple of days to complete the first joint but after learning his lessons he completed the second one in a morning with the sledgehammer remaining in the shed – see you can teach an old dog new tricks sometimes!  Steve then announced that he was off to get some wood and returned with some branches which he started whittling to make his pegs.  He was really chuffed that he could use his knife without me complaining!

DSC02801
Our First Shake (Man-made)

The following day’s work was planned.  We needed to assemble the frame as close to its final position as possible.  This meant I had to move my stone pile and remaining drawer and bag of, now to be called, aggregate, whilst Steve cut the beams to their finished lengths.  I had forgotten to mention that, as part of his pre-work, Steve had to undertake one of the jobs he was fearing (in case the wall fell down) which was to create the hole in the gable end wall for the beam to be inserted into, which in turn will support the lintel to be fitted later.  The cob is incredibly soft and dusty on the outside, however, the structure needed a bolster chisel to create the opening – all hail the cob!  On completion of the hole-making, a huge sigh of relief as the gable end was still where it should be – he had not had a detrimental effect on the structure.

So, to the assembly – we carried the two smaller beams (one at a time, of course!) to the garage (these probably weigh about 15 stone each!) and trusty-trailered the large one across.  It was time for Steve’s erection to commence!  This was something that he had been thinking constantly about for the past few weeks/months – how would just the two of us manhandle it without the aid of a crane?  Due to the height restriction and poor placement of lifting blocks in the garage the main supporting beam would not go high enough to allow both vertical supports to be fitted simultaneously.  So the first upright was fitted with the main beam at an angle and lots of bits of rope, the step ladders we’d stolen from Steve’s dad and the occasional use of our favourite sledgehammer!  With the pegs fitted it was now time to attempt fitting the second upright.  This was slightly more difficult as the load was a bit unstable on lifting, but we managed to overcome it with yet more ropes strategically positioned and the final lift required the use of a lever – remind Steve not to pick a worm-ridden piece of wood!  I did ask him “Do you think that’s going to be strong enough?”, to which he answered, “Yeah, of course it will” just before it snapped!  I was right again and yet another opportunity for a laugh!  The next piece he selected was far more robust and suitable for the task.  With the frame all complete, it was time for a pat on the back, a cycle home and a glass or two of wine (or whisky, bourbon or vodka!)

That brings us to yesterday morning.  I had spent many hours the previous night going through all the possible permutations of how we would manoeuvre the frame – even by the morning I didn’t really have a clue!  I should have known better anyway – Steve had been planning this for ages!  We did think that perhaps we should talk to Tristan, one of the marina boys.  He is a fireman and perhaps he and five of his burly firefighter mates might be able to lift it straight in!!  However, we are very keen to do it ourselves!  So with the pre-job brief explaining that we would attach the wheels to one leg, use some HDPE board (high density polyurethane – bought for the boat, but unsuitable for purpose there!) as a slide for the other leg and with strategically placed ropes and rope pulleys we would succeed moving the whole assembly three and a half metres and down into my trench.  I felt happy with my duties, mainly watching and stabilising as necessary with Stevie doing gentle pushing and we started.  We inched slowly across the open expanse until we got the beam into position where it needed to go into the trench.  Steve thought he should increase the clearance on the hole so out came the bolster for a minor adjustment.  We repositioned the wheels on the front leg and in a very controlled manner the beam entered the hole in the gable end!  Big grins all round!!  At this point, as we had no wheels attached friction was slightly higher, so I got to use the sledgehammer to do a bit of tapping.  It was now time to get the other leg into the trench – this also went in with no dramas – time to remove all ropes and stand back and smile!! Steve had bought me a spirit level to help with my next task – building the stone plinth so decided he would, for a laugh, check the level of the main beam.  Amazingly the first place he tried the level it was absolutely dead straight!  Any movement left or right of where he first tried showed just how unstraight it is – how incredible that the spot he picked was perfect – perhaps his eye is good!! Two day’s work, no swearing and not a single cross word – all that planning was worth it!

This slideshow requires JavaScript.